B7000 through B8300 Pre-Insulated Installation Instructions


Installation Steps

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b7000-b8300

1. A) Remove the mounting screw from the slide pad and slide base restraint weldment.

B) Temporarily separate the slide pad from the restraint weldment.

C) Locate and position the restraint weldment on the steel  support to meet the required piping analysis  cold settings (see below for P.S.I. recommended cold settings). Please note that required piping analysis cold settings governs over P.S.I. recommendations.

D) When properly positioned, weld restraint weldment to support steel as shown. Select (W) weld size that correspond with the pipe size and model designation of the unit.

E) Place slide pad on restraint weldment and install  with the mounting screws.

B7000-B7300

Model B7000 – B7300

 

2. Position bottom half of the insulated shield into the base assembly. Ensure that the inserts are properly located over the straps by checking that:

A) Each end of shield shall have equal distance (C) from outer edge of strap (Figure A & A1).

B) The 180° section of the bottom half shield shall be parallel to the support base (Figure B).

b8000-8300 page 2_1

Model: B8000 – B8300 Series

3. A) Slide the base assembly and bottom half shield under the pipe.

A) Each end of shield shall have equal distance (C) from outer edge of strap (Figure A & A1).

B) Position the base assembly on the restraint weldment to allow for anticipated axial travel (see below for P.S.I. recommended axial cold settings).
Note: When models include heat trace groves, the number and location may vary. Check with design drawings for exact number and location. Ensure that the heat tracing cable is properly positioned inside the grove of the shield.

b7000-b8300

Model: B7000 – B7300 Series

4. A) Slide the top half shield into position above the bottom-half shield.

B) Gently place the top strap into position above the bottom strap and line-up the bolt holes.

b8000-b8300

Model: B8000 – B8300 Series

5. A) Install the bolts, lockwashers and nuts and hand tighten. For ease of bolt torquing, install the bolts with the nuts on top.

B) Apply torque on the bolts. Select torque value that corresponds with the pipe size and model designation of the unit shown on table 1 for model B7000-B7300 and table 2 for B8000-B8300. When tightening, It is recommended that the nut is turned rather than the bolt head and that the bolts are cross-torqued until the required torque has been achieved to obtain an even pressure on the structural insulation.

C) Ensure that the bolts are properly cross-torqued by checking the spacing “B” between the ears to be approximately the same (see Figure B).

Note: These units are designed for specific axial travel. Prior to tightening of the bolts, the unit may require cold setting (see figure A & A1 for recommended axial cold setting instructions for this unit).

Completed Assembly
Model B7000 – B7300

        B1000-B2300 PAGE 2_4

Completed Assembly
Model B8000 – B8300

Axial Cold Settings

Position base assembly such that after the support has moved, the center line of the strap (marked by the center line) approximately matches the center line of the restraint weldment (Figure A & A1).

B7000-B8300 PAGE 3_1

Figure A

B7000-B8300 PAGE 3_2

Figure A1

B7000-B8300 PAGE 3_3

Figure B

Table 1
Bolt Torque & Weld Size (W)
Pipe Size B7000 Series B7100 Series B7200 Series B7300 Series
Bolt Torque
(FT – LBS)
Weld (W) Size Bolt Torque
(FT – LBS)
Weld (W) Size Bolt Torque
(FT – LBS)
Weld (W) Size Bolt Torque
(FT – LBS)
Weld (W) Size
1 3-5 3/16 3-5 3/16 3-5 3/16 3-5 3/16
1.5 3-5 3/16 3-5 3/16 3-5 3/16 3-5 3/16
2 3-5 3/16 3-5 3/16 3-5 3/16 3-5 3/16
2.5 3-5 3/16 5-7 3/16 5-7 3/16 3-5 3/16
3 3-5 3/16 7-9 3/16 7-9 3/16 3-5 3/16
3.5 3-5 3/16 8-10 3/16 8-10 3/16 6-8 3/16
4 3-5 3/16 10-12 3/16 10-12 3/16 7-9 3/16
5 3-5 3/16 13-15 3/16 13-15 3/16 9-11 3/16
6 7-9 1/4 20-22 1/4 20-22 1/4 13-15 1/4
8 9-11 1/4 27-29 1/4 27-29 1/4 18-20 1/4
10 10-12 1/4 31-33 1/4 31-33 1/4 21-23 1/4
12 11-13 1/4 34-37 1/4 34-37 1/4 23-25 1/4
14 13-15 1/4 39-41 1/4 39-41 1/4 26-28 1/4
16 18-20 1/4 54-56 1/4 54-56 1/4 36-38 1/4
18 20-22 1/4 60-62 1/4 60-62 1/4 40-42 1/4
20 21-23 1/4 64-66 1/4 64-66 1/4 43-45 1/4
24 23-25 1/4 68-70 1/4 68-70 1/4 45-47 1/4
26 25-27 1/4 75-77 1/4 75-77 1/4 50-52 1/4
28 27-29 1/4 81-83 1/4 81-83 1/4 54-56 1/4
30 39-41 1/4 118-120 1/4 118-120 1/4 78-80 1/4
32 41-43 1/4 123-125 1/4 123-125 1/4 82-84 1/4
36 46-48 1/4 *138-140 1/4 *135-140 1/4 92-84 1/4
42 52-54 1/4 *155-157 1/4 *155-157 1/4 103-105 1/4
* Requires A325 Bolt Material

 

Table 2
Bolt Torque & Weld Size (W)
Pipe Size B8000 Series B8100 Series B8200 Series B8300 Series
Bolt Torque
(FT – LBS)
Weld (W) Size Bolt Torque
(FT – LBS)
Weld (W) Size Bolt Torque
(FT – LBS)
Weld (W) Size Bolt Torque
(FT – LBS)
Weld (W) Size
1 3-5 3/16 3-5 3/16 3-5 3/16 3-5 3/16
1.5 3-5 3/16 3-5 3/16 3-5 3/16 3-5 3/16
2 3-5 3/16 3-5 3/16 3-5 3/16 3-5 3/16
2.5 3-5 3/16 3-5 3/16 3-5 3/16 3-5 3/16
3 3-5 3/16 3-5 3/16 3-5 3/16 3-5 3/16
3.5 3-5 3/16 3-5 3/16 3-5 3/16 3-5 3/16
4 3-5 3/16 3-5 3/16 5-7 3/16 3-5 3/16
5 3-5 3/16 3-5 3/16 7-9 3/16 3-5 3/16
6 3-5 1/4 7-9 1/4 10-12 1/4 7-9 1/4
8 3-5 1/4 9-11 1/4 13-15 1/4 9-11 1/4
10 5-7 1/4 10-12 1/4 16-18 1/4 10-12 1/4
12 6-8 1/4 12-14 1/4 17-19 1/4 12-14 1/4
14 7-9 1/4 13-15 1/4 20-22 1/4 13-15 1/4
16 9-11 1/4 18-20 1/4 27-29 1/4 18-20 1/4
18 10-12 1/4 20-22 1/4 30-32 1/4 20-22 1/4
20 11-13 1/4 21-23 1/4 32-34 1/4 21-23 1/4
24 11-13 1/4 23-25 1/4 34-36 1/4 23-25 1/4
26 13-15 1/4 25-27 1/4 38-40 1/4 25-27 1/4
28 13-15 1/4 27-29 1/4 40-42 1/4 27-29 1/4
30 20-22 1/4 39-41 1/4 59-61 1/4 39-41 1/4
32 20-22 1/4 41-43 1/4 61-63 1/4 41-43 1/4
36 23-25 1/4 46-48 1/4 68-70 1/4 46-48 1/4
42 26-28 1/4 52-54 1/4 77-79 1/4 51-53 1/4
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